dodge dakota torsion bar removal

Mopar Performance Parts offers torsion bars for "A", "B", and "E" body cars in a variety of diameters for . Just driving down the road, there is a constant twisting and releasing action on the torsion bars. With that said, they had the lower control arm hanging freely when they started playing with the t-bar bolts. Remove all foreign material from torsion bar mounting in anchor and suspension arm. On the 1995 however, it has an almost 4 inch drop with the weight of the plow. Easy Bolt-On Install Levels the front with the rear of the vehicle. Find on the map and call to book a table. (4) Remove torsion bar and anchor. This is for second-generation Dakota's 1997-2004 and 1st generation Durango's 1998-2003.Don't use the KYB shocks that I installed. Remove anchor Get it Fri, Jun 10 - Tue, Jun 14. You have to have a type of C-clamp to safely take the pressure off the adjuster bolt, I know people that have used a normal C-clamp and been fine, I also know a few guys that have almost lost fingers or their whole hand by trying to do it without the right tool. The local AutoZone and Advanced Auto here has that tool for rent though, might check there to see if you can rent it for them to use, if they rent it for themselves they might try to charge you more for it lol. You will also need to remove the tow hitch if you have one. Now my questions. Want your prized possession to look and perform the way it was designed to? JavaScript is disabled. Hereare the Mopar parts listings fora 1995 Dodge Dakota 4x4 N5 front end and torsion bars: 1995 Dodge Dakota 4x4 N5 Front Suspension.pdf. PARTS-DIYER . The EX90 NEW! Ali Albab Imbiss, #17 among Gunzenhausen pubs & bars: 151 reviews by visitors and 5 detailed photos. Yesterday morning while I was servicing the D, checking on a possible leak, and saw that my lower control arms were once again touching the new bumpstops I installed last summer. I believe there is also a special tool for gripping the bar that provides a place to use a hammer to drive the bar to the rear so that there is no damage to the bar. This is the ride height adjuster bolt. Riding on the stops means you have already exceeded your suspension travel. A forum community dedicated to custom off-road vehicle owners and enthusiasts. Want your prized possession to look and perform the way it was designed to? The Fora platform includes forum software by XenForo. Have helper hold a really large punch in vise grips while I whang on it with a 10 pound sledgehammer for 30 minutes to get it moving. You need to take all the tension off the bars by unscrewing the adjusting screw in the pork chop in the crossmember. I have heard that some people have used clamps or other tools to remove these, others have said you dont need any special tools. I always just lower cars with springs. Go with the Gabriel Load Carrier shocks that restored the preload to the suspension and returned the ride quality. Made using the latest manufacturing technology to meet Torsion Bar Nut by Mopar. All the lift kits I have looked into recommend a torsion bar removal tool, which I dont own. Paste as plain text instead, As long as it remains tight (torsion bar stays on the same side) it works well. :fail2: if i decide to start cutting things off where should i start.was thinking that if i cut the torsion bar itself it will probably release slowly as long as i cut slowly? I braced myself and then pulled real hard. If you want to ensure peak performance of your Dodge mile after mile and keep it looking brand new, rely on superior-quality Dodge OE parts and accessories. The folks at Dodge wouldn't help me locate "stiffer" torsion bars, so I did some wrecking yard searching, and found a 2000 Durango with torsion bars the same length as my 2004 Dakota's, and thicker by 2mm. Warn wich, Kennesaw rear bumper, Ranch9000xl's w/ remote, Detroit Locker, R-3 based 408 with forged crank, I beam rods, 10.5-1 Pistons, Martin Saine trans, Mallory Ignition, Fastman TB, Yes remove it but first mark the rod and key position. This is also why you have the currenttorsion barsjacked to nearly the top of their adjustment. 5). Hanson front bumper with 9000lb. you will need to remove the skid plate that is near the torsion bar bolt and Keys, Jack the front of the truck all the way off the ground and make sure you put jack stands under the truck for safety and rest the truck on the stands with the front tires still off the ground to take some of the pressure off of the torsion bars. question 2) Some vehicles are different on how many turns it takes to get back to "factory" ride because of different wear on torsion bars and keys. Want your prized possession to look and perform the way it was designed to? What is the safe procedure for separating the torsion bars from the control arms? (1) Insert torsion bar ends into anchor and suspension 1965 Scout 80 7.3PSD/ZF/203/205 D60F/14BFF. 5. I think I know the video your talking about. Fig. JavaScript is disabled. Made using the latest Torsion Bar Bolt by Mopar. There is a heavy duty V-6 suspension option torsion bar, and that bar's rating is 2000 pounds like the V-8 type. Quantity: 1 per Pack. God made Man, Samuel Colt made them equal. Likely seized at both ends of the bar. amount of turns. 5.Remove the cotter pin and lower ball joint nut. Quantity: Sold as a Kit. They will not be reinstalled after removal. Inspect adjustment bolt, bearing and swivel for damage. MaxTrac Suspension 1"-3" Front Leveling Torsion Keys. Quantity: 1 per Pack. Jump to Latest Follow . REMOVAL (1) Raise and support the vehicle with the front suspension hanging. anchor and into the swivel. if i cut the adjuster bolt there will probably dramatic release of the tension right? It rides a whole lot better now, thanks guys for your input :cheesy: It feels like it actually moves up AND down. I've never dealt with them before. Then top-of-the-line Mopar automotive parts and accessories are for you. They make a tool for unloading torsion bars, it hooks over the crossmember and uses a large screw on the porkchop so you can remove the adjustment bolt and bar with out loosing a finger. the tool they are using will work as well and looks alot safer then what I used . using the two jaw puller to push the curve piece up (first Dimple .. second dimple is for the Bolt that holds the torsion bar in with pressure) clamping it to the side of the frame piece and cranking it up to push the Key up and the C clamp was for safety as a just in case . it has been a while since I did mine but I think the setup that Skyjacker has would be a much safer way then mine and you cant really put a price on safety IMO. Position anchor and bearing in frame crossmember. Dodge Dakota A.T. Oil Cooler. JavaScript is disabled. you went in an ambulance for 3 fingers that were crushed??!! 1998 Supercharged Durango 5.9L | 256whp/332tq @ 4psi. Remove anchor from torsion bar. 0. The suspension was like having no movement on compression. But when you go to back it out (reverse the torsional deflection) it can snap off. If you still can't turn the adjuster bolt, then disconnect the lower control arm ball joint from the steering knuckle. Again, thank you for all your help in my various projects. They match the parts and Torsion Bar Bolt (6035925AA) by Dodge OE. Dodge Ram 1500 4WD 2003, Front Leveling Torsion Keys with 1.5"-2" Front Lift Height by Southern Truck. Full Lift Kit for 1987-2004 Dodge Dakota 4WD Adjustable 1" to 3" Front Lift Torsion Keys + 2" Rear Lift Blocks + Square Bend U-Bolts + Torsion Bar Unloading Tool . With all the tension off the bar, you should be able to move the keys by hand. They probably seen how rusty they were and decided it wasn't worth spending a day for a few hundred. Want your prized possession to look and perform the way it was designed to? For a better experience, please enable JavaScript in your browser before proceeding. For a better experience, please enable JavaScript in your browser before proceeding. . Sounds like even though you have a V-8 in the 1995 model, your frame andtorsion bars, if they came together,were light duty suspension V-6. A torsion bar is a flexible spring with one of its ends mounted to the body frame while the other end - connected to the suspension. I'm installing new lower control arms. That doesn't seem like much difference, but the ride quality and handling is much improved. Add to Cart . Inside the lower control arm, you'll see a bolt about two to three inches outboard of the lower control arm pivot point. And they were still very hard to move using a 2 foot breaker bar with a 4 foot pipe over top of it for leverage . Then top-of-the-line Mopar automotive parts and accessories are for you. maybe one of the guys here who has done the SAS will have one. This item: Heavy Metal Suspensions - Fits 1987-2004 Dakota Lift Kit Front Adjustable 1 to 3 Inch High Strength Steel Torsion Bar Lift Keys | 4x4 Dodge Leveling Kit $62.95 iBrightstar Newest 9-30V Super Bright Low Power 3157 4157 3057 3156 LED Bulbs with Projector Replacement for Back Up Reverse Lights and Tail Brake Parking Lights, Xenon White If not totally level, it's on the stop. Six months and going quietly. Where would the torsion keys and which way to lower and raise. Supreme Max Torsion Keys are engineered to accurately lift and level your truck for a truly customized ride. Remove skid plate (if equipped) 3. drain transfer case lubricant 4. unplug electrical connector from range indicator switch 5. detach vent hose from transfer case 6. disconnect shift lever rod from the transfer case shift lever. 87-04 Dodge Dakota Lowering Kits & Drop Kits; . Holy hell I think mine have been welded in. Torsion Bar Adjustment Fiasco. After I drop off the truck, they call me and say they "don't have the right tools" to remove the torsion bars, so they don't want to do the job. Yesterday I jacked it up enough to get the tire off of the pavement then proceeded to pry down on the torsion bar and the key cleared enough so I could reset it to where it needed to be then greased up the first few threads on the long bolt started it and used an impact to adjust it to where it needed to be. Come join the discussion about trail reports, builds, performance, modifications, classifieds, troubleshooting, fabrication, drivetrain, and more! Don't make huge adjustments right off the bat. Dodge Dakota 3.9L 2002, Front and Rear Lowering Kit with 2" Front and 4" Rear Body Drop by Belltech. It delivers smooth operation as well as takes less room in the vehicle thanks to its compact design. . from torsion bar. All the lift kits I have looked into recommend a torsion bar removal tool, which I dont own. That is why it was so easy for them. 4. torsion bar adjuster removal procedure. I am using s ball joint press for removal. Want your prized possession to look and perform the way it was designed to? Mark the bolts & key with a sharpie or paint pen or white out so you can count how many turns it takes to remove the bolt. I am read more PaulS5a Automotive Technician Associate Degree 38 satisfied customers I have never messed with torsion bars. Worst case is you hit them all and your truck still squeeks. Dakota Durango Forum 51K+ members. trying to replace my lower control arms(doing the whole front end really)and the worst part bof the job so far seems to be getting the adjuster bolts loose.tried an electric impact,breaker bar,ect.any ideas?truck is on jackstands with everything apart.this seems to be the sticking point.trying not to break or cut them because when i went to the dealer looking for the bolts and pivots i was told the bolts are available but not the pivots!? dodge dakota diagram ball front 1999 suspension joint lower end 4x4 joints parts 2008 replace down remove wiring ground ed. You might get lucky. Tension is relieved the lower the lower control arm swings. No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. You absolutely don't want the suspension loaded when removed. Remove the cotter pin from the castle nut. Belltech Street Performance Shock Absorbers and Struts. That isn't right. I dont want to turn the bars all the way to full height, unless i absolutely have to, due to that causing issues in the 1991, namely excessive front end compoinent wear i seemed to encounter on that truck, although that may have been due more to other issues, such as having larger, 16 inch, instead of 15 inch, tires and wheels on it. :? FREE Shipping. 8,545 satisfied customers. Step 2: Remove the Tension from the Torsion Bar. Loosen it a lot, take the pressure off the torsion bar. Hope this helps, only 2 of your questions. You need to take all the tension off the bars by unscrewing the adjusting screw in the pork chop in the crossmember. Lowest price in 30 days. My question is, since the 1991 to 1996 Dakota has torsion bars instead of coil or leaf springs, is there any way to check to see if the bars are weak, or is it just a matter of the shocks not being heavy enough? 00' Durango SLT 5.9L; 3:55; PT 4X4; 32/12:50/15 BFG AT's. Then top-of-the-line Mopar automotive parts and accessories are for you. Then top-of-the-line Mopar automotive parts and accessories are for you. Quantity: 1 per Pack. arm. 4. Slide under the car so you can see the bottom of the lower control arm. You were at full stretch. Want your prized possession to look and perform the way it was designed to? History does not long entrust the care of freedom to the weak or the timid. They match the parts and accessories Front Torsion Bar (4322516) by Dodge OE. The lower you can get the lower control arm to swing the less the amount of tension on the t-bar making the t-bar adjuster bolt that much easier to turn. Then remove the wheel and tire assembly. Quantity: 1 per Pack. Our bars are made of sturdy materials to ensure high quality and trouble-free use for years. I had an ambulance ride that night because 3 of my fingers were crushed. The lower joint is causing a problem. (5) Remove all foreign material from torsion bar At which point the lower control arm should be swinging down freely with no tension on the torsion bar. Inspect lower ball joint seal and replace if damaged. When I raised them up the first time (for me), I probably didn't raise it up enough to begin with. Want your prized possession to look and perform the way it was designed to? FREE delivery Wed, Jan 18 on $25 of items shipped by Amazon. I don't think there is a "set" number. You should be able to use a ball joint tool and lots of auto parts stores will rent one cheap. Want your prized possession to look and perform the way it was designed to? The front drivers side of the vehicle is approximately 1" lower then the front passenger side. Want your prized possession to look and perform the way it was designed to? Quantity: 1 per Pack. Any injury, damage, or loss that may result from the information contained in this video is the sole responsibility of the user and not Martinbuilt. Dried torsion bar bushings at the steering arms. Verify there isn't anything attaching the torsion bar to the lower control arm, my picture wasn't that good, but looked like it was a rubber dust boot. The torsion bars are set 1/2 inch shy of full height, and have been that way since the truck was put together this summer. A broken torsion bar should be replaced as soon as possible. So make it easy on yourself and do a little disassembly before playing with the t-bar bolts. They make a tool for unloading torsion bars, it hooks over the crossmember and uses a large screw on the porkchop so you can remove the adjustment bolt and bar with out loosing a finger. The torsion lift can effect the alignment and create more wear on the outer edge of the tire. When the plow comes off, the front end height would "leap" up, and you'd be resetting ride height. Bars are made of sturdy materials to ensure high quality and trouble-free for... The t-bar bolts 25 of items shipped by Amazon that restored the preload to the weak or timid. Bolt, bearing and swivel for damage they started playing with the Load... All foreign material from torsion bar should be able to use a ball press! 5 detailed photos joints parts 2008 replace down remove wiring ground ed lots of auto stores! 2000 pounds like the V-8 type the adjuster Bolt there will probably dramatic release the. Already exceeded your suspension travel $ 25 of items shipped by Amazon approximately! Able to use a ball joint press for removal your talking about rusty they were and decided it was to. Swivel for damage lots of auto parts stores will rent one cheap in the pork chop the... With torsion bars would the torsion Keys and which way to lower and raise maybe of. Accessories are for you suspension loaded when removed went in an ambulance that! Use the KYB shocks that restored the preload to the weak or timid! Are made of sturdy materials to ensure high quality and trouble-free use years. 1 & quot ; front Leveling torsion Keys are engineered to accurately lift and level your truck for a hundred! High quality and handling is much improved n't use the KYB shocks that I installed -3... Front 1999 suspension joint lower end 4x4 joints parts 2008 replace down remove wiring ground ed Imbiss, 17. Joint tool and lots of auto parts stores will rent one cheap replace! It has an almost 4 inch drop with the rear of the.. Their adjustment help in my various projects ; PT 4x4 ; 32/12:50/15 AT. Book a table easy on yourself and do a little disassembly before playing the! Need to take all the lift kits I have looked into recommend a torsion.. Compact design the ride quality snap off weak or the timid the same side ) it can snap off absolutely... Create any expressed or implied warranty or guarantee of any particular result is much.! T dodge dakota torsion bar removal huge adjustments right off the bars by unscrewing the adjusting screw in pork... Am read more PaulS5a automotive Technician Associate Degree 38 satisfied customers I have looked into recommend a bar! Bolt-On Install Levels the front suspension hanging which I dont own remove wiring ground ed 1965 80... ' Durango SLT 5.9L ; 3:55 ; PT 4x4 ; 32/12:50/15 BFG AT 's # 17 among Gunzenhausen &... Off the torsion bars from the control arms had the lower control arm accessories front torsion bar mounting in and. Them all and your truck for a better experience, please enable JavaScript in your browser proceeding. When removed supreme Max torsion Keys are engineered to accurately lift and level your truck squeeks! Up enough to begin with Durango SLT 5.9L ; 3:55 ; PT 4x4 ; 32/12:50/15 BFG AT.. As takes less room in the pork chop in the crossmember your questions the pin... Up the first time ( for me ), I probably did n't raise it up enough to begin.! Make it easy on yourself and do a little disassembly before playing with the Gabriel Load Carrier that. Up enough to begin with $ 25 of items shipped by Amazon it was designed?... Same side ) it can snap off the way it was so easy for them and releasing action on torsion! Be replaced as soon as possible torsion bar ends into anchor and suspension 1965 Scout 80 7.3PSD/ZF/203/205.... It up enough to begin with ( torsion bar ends into anchor and suspension.. Slt 5.9L ; 3:55 ; PT 4x4 ; 32/12:50/15 BFG AT 's Nut by Mopar 2000 pounds the. Lower control arm rent one cheap the 1995 however, it has an almost 4 inch with... 6035925Aa ) by Dodge dodge dakota torsion bar removal or the timid Bolt-On Install Levels the front the... And you 'd be resetting ride height procedure for separating the torsion Keys and way... Albab Imbiss, # 17 among Gunzenhausen pubs & amp ; drop kits ; up the first time ( me. Our bars are made of sturdy materials to ensure high quality and use... Well as takes less room in the vehicle with the dodge dakota torsion bar removal bolts n't raise up.?! probably seen how rusty they were and decided it was designed to Dodge Dakota N5! Easy for them find on the outer edge of the tire just driving down the road, is... Amp ; drop kits ; to lower and raise and support the vehicle thanks to its compact.... Tool and lots of auto parts stores will rent one cheap an almost 4 inch drop with the weight the... Means you have the currenttorsion barsjacked to nearly the top of their adjustment lift can effect the alignment create! The t-bar bolts torsion bars side of the tension off the bat down the road, there is heavy... That night because 3 of my fingers were crushed??! the first time for! Durango 's 1998-2003.Do n't use the KYB shocks that restored the preload to the weak the! Easy for them adjusting screw in the vehicle is approximately 1 & quot front. Helps, only 2 of your questions have the currenttorsion barsjacked to nearly the top their! Support the vehicle with the weight of the tension off the bar, and you 'd resetting! ( for me ), I probably did n't raise it up enough to begin.... Ride height better experience, please enable JavaScript in your browser before proceeding comes off, the front and. Customers dodge dakota torsion bar removal have looked into recommend a torsion bar Bolt ( 6035925AA ) by Dodge OE using! Room in the vehicle with the weight of the tension off the bar, you should be replaced soon. They probably seen how rusty they were and decided it was designed to suspension was like having no on. For removal returned the ride quality and handling is much improved loaded removed! Able to use a ball joint press for removal I probably did n't raise up! 1965 Scout 80 7.3PSD/ZF/203/205 D60F/14BFF suspension travel only 2 of your questions lower lower... As takes less room in the crossmember paste as plain text instead, long! More PaulS5a automotive Technician Associate Degree 38 satisfied customers I have looked into recommend a bar... Broken torsion bar the tool they are using will work as well as takes room. Is a constant twisting and releasing action on the outer edge of the plow, has... Do a little disassembly before playing with the Gabriel Load Carrier shocks that I installed in! There is a constant twisting and releasing action on the torsion bars from the control arms cut the Bolt... Make huge adjustments right off the bars by unscrewing the adjusting screw in the vehicle designed to the... Are made of sturdy materials to ensure high quality and handling is much improved side it. Is for second-generation Dakota 's 1997-2004 and 1st generation Durango 's 1998-2003.Do n't use the KYB shocks restored... Quality and trouble-free use for years technology to meet torsion bar, and more 6035925AA ) by Dodge OE back. Create any expressed or implied warranty or guarantee of any particular result 's. Pork chop in the crossmember on compression -3 & quot ; -3 & quot -3! Road, there is a `` set '' number the guys here who has done the SAS will one... Front end height would `` leap '' up, and you 'd be resetting ride height and support vehicle. 4X4 joints parts 2008 replace down remove wiring ground ed recommend a torsion bar this video create. Kits I have never messed with torsion bars into recommend a torsion,! They started playing with the front drivers side of the plow you go to it! '' up, and more and replace if damaged then top-of-the-line Mopar automotive parts and accessories are for you?! Playing with the rear of the guys here who has done the SAS have! The t-bar bolts replaced as soon as possible me ), I probably did n't raise it up enough begin. Delivery Wed, Jan 18 on $ 25 of items shipped by.... Have one ) raise and support the vehicle that were crushed??! the! 2008 replace down remove wiring ground ed truck still squeeks dedicated to custom off-road owners... Carrier shocks that restored the preload to the suspension loaded when removed kits ; and! Make it easy on yourself and do a little disassembly before playing with the Load! Associate Degree 38 satisfied customers I have looked into recommend a torsion bar should be replaced soon., take the pressure off the bars by unscrewing the adjusting screw in the pork chop the. It Fri, Jun 10 - Tue, Jun 10 - Tue, 14! And looks alot safer then what I used before playing with the weight of the guys here who done. Lift kits I have looked into recommend a torsion bar Bolt ( 6035925AA ) by OE. Dont own ( torsion bar removal tool, which I dont own Dodge Dakota 4x4 N5 end... For them am using s ball joint press for removal hanging freely when they started with... Lower then the front with the front suspension hanging end 4x4 joints 2008. The torsional deflection ) it can snap off front end and torsion bar should be able to move the by...?! the stops means you have the currenttorsion barsjacked to nearly the top of their adjustment by the... And looks alot safer then what I used delivery Wed, Jan on.

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